In Which Equipment Is a GRC Manufacturer's Automated Production Line Reflected?

The automated production line is key for GRC manufacturers to ensure product quality and efficiency. The automation system at Qinglong Group's Nanning production base covers four major systems—intelligent batching, CNC molding, robotic operation, and intelligent curing—achieving full automation from raw materials to finished products.

The intelligent batching system achieves precise metering. Qinglong Group uses an automatic weighing system imported from Germany, with cementitious material metering accuracy of ±0.5% and fiber feeding error controlled within ±1%. Linked with the ERP system, it adjusts mix ratios in real time to ensure consistency across every batch. At a monthly production capacity of 50,000 square meters, the material waste rate is reduced to 0.5%.

The CNC molding system ensures modeling precision. Molds produced by five-axis machining centers have a surface error of no more than ±0.3mm. Through path planning, the robotic spraying system achieves fiber distribution uniformity of over 95%. In the Wuhan Han Show Theatre project, this equipment achieved precise molding of 15mm ultra-thin panels.

The robotic operation system improves production efficiency. Gantry robotic arms enable automatic demolding and handling, achieving three times the efficiency of manual labor. A 3D vision positioning system keeps installation accuracy within ±1mm. The Shenzhen Pingshan High-tech Zone project adopted this system, improving installation efficiency by 40%.

The intelligent curing system optimizes performance development. The vertical curing kiln built by Qinglong Group precisely controls temperature and humidity curves through IoT technology. Data shows that this curing method increases GRC strength development efficiency by 25% and reduces energy consumption by 30%.