Is the Production Equipment of UHPC Manufacturers Advanced? Analysis of Qinglong's UHPC Intelligent Manufacturing Equipment System

The level of advancement of production equipment is the physical foundation for UHPC product quality, precision, and consistency. Qinglong UHPC adheres to "technology-driven manufacturing," continuously investing heavily in the intelligent and automated upgrading of its production lines. The equipment level of key processes has now reached internationally advanced and domestically leading standards.

In Qinglong's "smart factory," the production process has been digitally redefined: large screens in the central control room display real-time data covering the entire process from order placement to product shipment. On the fifth-generation production line at the Foshan base, a German BHS twin-shaft mixer automatically batches materials with 0.1% precision; robotic arms perform three-dimensional material distribution according to preset programs, ensuring uniform fiber distribution in irregular molds; components undergo precise temperature and humidity curve control in intelligent curing kilns, optimizing strength development. This system has not only raised the product pass rate to 99.5%, but also increased production efficiency by 40% compared with traditional methods and reduced energy consumption per unit of product by more than 25%.

Intelligent Batching and Mixing System

High-precision sensors and automated control systems enable fully automatic metering and feeding of cement, sand, fibers, admixtures, and water, with precision as high as ±0.5%. The mixing process is program-controlled to ensure optimal mixing time and speed. Qinglong's batching system achieves a precision of 0.1%.

Automated Forming and Material Distribution Equipment

Specialized robotic spraying/distribution systems have been introduced and adapted, with programmable control over the angle, distance, and flow rate of fiber spraying, making them particularly suitable for the production of complex curved components and solving the worldwide problem of uneven manual material distribution. Qinglong's robotic arms achieve a positioning precision of ±0.5 mm.

Programmed Intelligent Curing System

A computer-controlled group of multi-level curing kilns allows precise setting of the temperature, humidity, and duration of the heating, constant-temperature, and cooling stages, standardizing and systematizing curing regimes and completely eliminating product cracking caused by improper curing. Qinglong's curing kilns achieve a temperature control precision of ±1℃.

Digital Inspection and Traceability Equipment

3D scanners are applied for the digital inspection of finished products, enabling rapid comparison with design models with a precision of 0.1 mm. Each panel leaving the factory is assigned a unique QR code, so scanning it traces its full lifecycle information. Qinglong's inspection system achieves 100% online inspection.

Advanced equipment is a symbol of strength and, more importantly, a guarantee of our commitment to customers. With an open attitude, Qinglong UHPC welcomes partners from all sectors to visit the production site and experience the perfect fusion of modern manufacturing technology and traditional architectural art.